Master's Thesis - Optimization of Gating Systems (f/m/d)

Master's Thesis - Optimization of Gating Systems (f/m/d)

Job ID:  17177
Company:  Volkswagen AG
Location: 

Baunatal, DE, 34225

Department:  Research and Development
Career Level:  Interns
Working Model:  Full-time
Contract Type:  Fixed-term
Remote Working:  Up to 20%
Posting Date:  Oct 28, 2025

Master's Thesis - Optimization of Gating Systems (f/m/d)

 

 

Work environment

Our casting development team at the Kassel site, together with the Large Casting Competence Center, plays a leading role within the group in shaping the casting products and processes of the future. A key focus is the optimization of gating systems to further improve the quality, efficiency, and reproducibility of casting processes. Together with you, we aim to develop a methodology that enables systematic evaluation and optimization of gating systems for large cast parts. Become part of our team – we’re excited to meet you!

Possible tasks within this role

  • Develop and validate a methodology for optimizing gating systems for large cast components
  • Investigate and apply topological and parametric optimization methods to design efficient gating geometries
  • Evaluate developed concepts in terms of castability, thermal stress, and susceptibility to defects
  • Consider real-world defect patterns in the optimization results
  • Integrate the developed methodology into existing development processes and tools

Qualification requirements

  • Master’s degree students in Mechanical Engineering, Materials Science, Computer Science, Mathematics, or a related field
  • Good to very good academic performance
  • Basic knowledge of casting technology and/or flow simulation, as well as programming skills (preferably in Python), is desirable
  • Experience with optimization methods (e.g., topology optimization, parametric optimization) and simulation software (e.g., Flow3D, MAGMASOFT, OpenFOAM) is a plus
  • Ability to work independently and solve problems experimentally
  • German language skills at B2 level, English at B1 level

The following documents muust be submitted with your application

  • Curriculum Vitae
  • Current certificate of enrollment
  • Current academic transcript
  • Work permit for non-EU citizens
  • In case of a compulsory internship, a certificate from the university

Keywords

Production Informatics, Computational Engineering, CAE (Computer-Aided Engineering), Design Automation, Thermomechanical Analysis, Machine Learning in Engineering, Digital Twin, Additive Manufacturing, Finite Element Analysis (FEA), Sustainable Manufacturing

 


Kontakt für diese Ausschreibung: Maximilian Kaeding

 

 

Work environment

Our casting development team at the Kassel site, together with the Large Casting Competence Center, plays a leading role within the group in shaping the casting products and processes of the future. A key focus is the optimization of gating systems to further improve the quality, efficiency, and reproducibility of casting processes. Together with you, we aim to develop a methodology that enables systematic evaluation and optimization of gating systems for large cast parts. Become part of our team – we’re excited to meet you!

Possible tasks within this role

  • Develop and validate a methodology for optimizing gating systems for large cast components
  • Investigate and apply topological and parametric optimization methods to design efficient gating geometries
  • Evaluate developed concepts in terms of castability, thermal stress, and susceptibility to defects
  • Consider real-world defect patterns in the optimization results
  • Integrate the developed methodology into existing development processes and tools

Qualification requirements

  • Master’s degree students in Mechanical Engineering, Materials Science, Computer Science, Mathematics, or a related field
  • Good to very good academic performance
  • Basic knowledge of casting technology and/or flow simulation, as well as programming skills (preferably in Python), is desirable
  • Experience with optimization methods (e.g., topology optimization, parametric optimization) and simulation software (e.g., Flow3D, MAGMASOFT, OpenFOAM) is a plus
  • Ability to work independently and solve problems experimentally
  • German language skills at B2 level, English at B1 level

The following documents muust be submitted with your application

  • Curriculum Vitae
  • Current certificate of enrollment
  • Current academic transcript
  • Work permit for non-EU citizens
  • In case of a compulsory internship, a certificate from the university

Keywords

Production Informatics, Computational Engineering, CAE (Computer-Aided Engineering), Design Automation, Thermomechanical Analysis, Machine Learning in Engineering, Digital Twin, Additive Manufacturing, Finite Element Analysis (FEA), Sustainable Manufacturing

 


Kontakt für diese Ausschreibung: Maximilian Kaeding

Job ID:  17177
Company:  Volkswagen AG
Location: 

Baunatal, DE, 34225

Department:  Research and Development
Career Level:  Interns
Working Model:  Full-time
Contract Type:  Fixed-term
Remote Working:  Up to 20%
Posting Date:  Oct 28, 2025

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